PCB before applying HumiSeal
Proper PCB preparation is the most critical step before applying HumiSeal conformal coating, produced by Chase Corporation. In PCB-assemblage, SMT-assemblage, en Turnkey PCB-assemblage, poor preparation is the leading cause of coating failure such as delamination, bubbles, or corrosion.

Remove all contaminants
After soldering, PCBs often have residues that must be eliminated:
- Flux residues (especially no-clean flux)
- Oils from handling
- Dust and particles
- Ionic contamination
Cleaning methods:
- Solvent cleaning (IPA or dedicated cleaners)
- Ultrasonic cleaning for complex assemblies
- Deionized (DI) water cleaning systems
A clean surface ensures proper adhesion of Conforme coating.
Dry the PCB completely
Moisture trapped on the board can cause serious issues:
- Poor coating adhesion
- Blistering or bubbles
- Corrosie onder de coating
Best practices:
- Air dry or use compressed air
- Bake PCB at 50–80°C for 30–60 minutes if needed
- Ensure no moisture remains under components
Inspect before coating
Before coating, perform a visual and quality inspection:
- Check for solder defects (bridges, cold joints)
- Ensure no residues remain
- Verify components are properly mounted
Fixing issues after coating is much more difficult in SMT-assemblage.
Mask critical areas
Certain areas must not be coated:
- Connectors and edge contacts
- Test points
- Switches and mechanical interfaces
Use masking tape, boots, or removable latex to protect these zones during PCB-assemblage.
Surface activation (optional but recommended)
For high-reliability applications:
- Use plasma cleaning to improve surface energy
- Enhances coating adhesion
- Common in aerospace and automotive Turnkey PCB-assemblage
Control handling and environment
- Wear gloves to avoid fingerprints
- Work in a clean, dust-free environment
- Maintain controlled humidity and temperature
Contamination during handling can compromise coating quality.
Final readiness checklist
Before applying HumiSeal:
- PCB is clean and contamination-free
- Fully dry with no trapped moisture
- Masking is correctly applied
- Inspection is completed
- Environment is controlled
Conclusie
Preparing the PCB properly is essential for successful HumiSeal coating. In PCB-assemblage, SMT-assemblage, en Turnkey PCB-assemblage, thorough cleaning, drying, inspection, and masking ensure strong adhesion, reliable protection, and long-term performance.
We support HumiSeal and equivalent conformal coating solutions for your PCBA projects.
Vraag een offerte aan voor conforme coating
Hebt u vragen over conformal coating voor uw PCB? Onze ingenieurs staan klaar om u te helpen.
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Shenzhen Tengxinjie Electronics Co, Ltd.


