SMT Assembly Services
SMT Assembly Services | High-Speed Surface Mount PCB Assembly
Process Capabilities
- High-Precision Placement: Advanced equipment handles components from 01005 (0.4mm x 0.2mm) to QFN, BGA, and fine-pitch ICs (0.3mm pitch).
- Flexible Production: Supports prototypes, low-volume (<500pcs), and mass production (50,000+ pcs/month).
- Material Compatibility: Works with lead-free (RoHS), HASL, ENIG, and OSP surface finishes.
Process Flow
- Stencil Design & Solder Paste Printing: Laser-cut stencils for ±0.025mm accuracy.
- Component Placement: Ultra-precision placement at 25μm CPK.
- Reflow Soldering: 7-zone nitrogen reflow ovens with ±1°C thermal control.
- AOI & X-ray Inspection: Detects defects like tombstoning, bridging, and voids (<5% PPM).
Supported Applications
- Consumer electronics, IoT devices, automotive control modules, medical equipment.
- Mixed-technology boards (SMT + through-hole).
Get a SMT Assembly Quote
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Our Service Portfolio
1. From Prototype to Volume Production
Quick-Turn PCB Prototypes: 5-50pcs, supporting complex multilayer & HDI boards
Low-to-Mid Volume: 50-10,000pcs, flexible scheduling
High-Volume Manufacturing: 10,000+pcs, scalable production capacity
2. Flexible Service Models
Consignment Assembly: You supply all components, we provide professional assembly
Partial Turnkey: We source selected components + full assembly
Full Turnkey: Complete solution from PCB fabrication to final assembly & testing
3. Value-Added Services
Free DFM Analysis: Optimize your design for manufacturability
Functional Testing & Programming: Ensure every board meets specifications
Box Build Assembly: Complete product integration and packaging
Production Equipment
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