{"id":6570,"date":"2026-05-14T10:07:26","date_gmt":"2026-05-14T02:07:26","guid":{"rendered":"https:\/\/txjpcba.com\/?p=6570"},"modified":"2026-05-14T10:07:26","modified_gmt":"2026-05-14T02:07:26","slug":"what-is-your-quality-control-process","status":"publish","type":"post","link":"https:\/\/txjpcba.com\/ja\/what-is-your-quality-control-process\/","title":{"rendered":"What is your quality control process?"},"content":{"rendered":"<h2 data-section-id=\"jh33oa\" data-start=\"0\" data-end=\"40\">Quality control process<\/h2>\n<p data-start=\"42\" data-end=\"329\">A robust quality control process is essential in delivering reliable <strong data-start=\"111\" data-end=\"127\">PCB\u30a2\u30bb\u30f3\u30d6\u30ea<\/strong>, <strong data-start=\"129\" data-end=\"145\">SMT\u30a2\u30bb\u30f3\u30d6\u30ea<\/strong>, \u305d\u3057\u3066 <strong data-start=\"151\" data-end=\"175\">\u30bf\u30fc\u30f3\u30ad\u30fcPCB\u30a2\u30bb\u30f3\u30d6\u30ea<\/strong> services. Quality is not just a final inspection step\u2014it is built into every stage of <a href=\"https:\/\/txjpcba.com\/ja\/%e3%83%97%e3%83%aa%e3%83%b3%e3%83%88%e5%9f%ba%e6%9d%bf%e8%a3%bd%e9%80%a0\/\"><strong data-start=\"262\" data-end=\"283\">PCB\u88fd\u9020<\/strong><\/a>, from component sourcing to final shipment.<\/p>\n<p data-start=\"331\" data-end=\"502\">A professional manufacturer implements a comprehensive, multi-stage quality control system to ensure consistency, performance, and compliance with international standards.<\/p>\n<figure id=\"attachment_6571\" aria-describedby=\"caption-attachment-6571\" style=\"width: 800px\" class=\"wp-caption aligncenter\"><img fetchpriority=\"high\" decoding=\"async\" class=\"size-full wp-image-6571\" src=\"https:\/\/txjpcba.com\/wp-content\/uploads\/2026\/05\/What-is-your-quality-control-process.jpg\" alt=\"What is your quality control process\" width=\"800\" height=\"597\" srcset=\"https:\/\/txjpcba.com\/wp-content\/uploads\/2026\/05\/What-is-your-quality-control-process.jpg 800w, https:\/\/txjpcba.com\/wp-content\/uploads\/2026\/05\/What-is-your-quality-control-process-300x224.jpg 300w, https:\/\/txjpcba.com\/wp-content\/uploads\/2026\/05\/What-is-your-quality-control-process-768x573.jpg 768w, https:\/\/txjpcba.com\/wp-content\/uploads\/2026\/05\/What-is-your-quality-control-process-16x12.jpg 16w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><figcaption id=\"caption-attachment-6571\" class=\"wp-caption-text\">What is your quality control process<\/figcaption><\/figure>\n<h3 data-section-id=\"14a1pqo\" data-start=\"504\" data-end=\"538\">\u53d7\u5165\u54c1\u8cea\u7ba1\u7406\uff08IQC\uff09<\/h3>\n<p data-start=\"540\" data-end=\"588\">Quality control begins before production starts.<\/p>\n<p data-start=\"590\" data-end=\"664\">During IQC, all incoming materials and components are carefully inspected:<\/p>\n<ul data-start=\"666\" data-end=\"929\">\n<li data-section-id=\"4st1ur\" data-start=\"666\" data-end=\"735\">Verification of component authenticity and supplier documentation<\/li>\n<li data-section-id=\"d7mxhr\" data-start=\"736\" data-end=\"809\">Checking part numbers, specifications, and quantities against the BOM<\/li>\n<li data-section-id=\"occykd\" data-start=\"810\" data-end=\"874\">Visual inspection for damage, oxidation, or packaging issues<\/li>\n<li data-section-id=\"1dv1qdl\" data-start=\"875\" data-end=\"929\">Moisture-sensitive component (MSD) handling checks<\/li>\n<\/ul>\n<p data-start=\"931\" data-end=\"1014\">This step ensures that only qualified materials enter the <a href=\"https:\/\/txjpcba.com\/ja\/smt%e3%82%a2%e3%82%bb%e3%83%b3%e3%83%96%e3%83%aa%e3%83%bc%e3%82%b5%e3%83%bc%e3%83%93%e3%82%b9\/\"><strong data-start=\"989\" data-end=\"1005\">SMT\u30a2\u30bb\u30f3\u30d6\u30ea<\/strong><\/a> \u30d7\u30ed\u30bb\u30b9\u3060\u3002.<\/p>\n<p align=\"center\"><a href=\"\/ja\/%e3%83%97%e3%83%aa%e3%83%b3%e3%83%88%e5%9f%ba%e6%9d%bf%e3%82%a2%e3%82%bb%e3%83%b3%e3%83%96%e3%83%aa%e3%81%ae%e8%a6%8b%e7%a9%8d%e3%82%82%e3%82%8a%e3%82%92%e5%8f%96%e3%82%8b\/\"><button style=\"background: black; color: white; padding: 8px 20px; border: none; cursor: pointer;\">PCB\u30a2\u30bb\u30f3\u30d6\u30ea\u306e\u304a\u898b\u7a4d\u3082\u308a<\/button><\/a><\/p>\n<h3 data-section-id=\"s6how3\" data-start=\"1016\" data-end=\"1049\">Solder paste inspection (SPI)<\/h3>\n<p data-start=\"1051\" data-end=\"1134\">Before component placement, solder paste application is verified using SPI systems.<\/p>\n<p data-start=\"1136\" data-end=\"1150\">This includes:<\/p>\n<ul data-start=\"1152\" data-end=\"1293\">\n<li data-section-id=\"i6q3za\" data-start=\"1152\" data-end=\"1208\">Measuring solder paste volume, height, and alignment<\/li>\n<li data-section-id=\"1gc4dgd\" data-start=\"1209\" data-end=\"1254\">Detecting insufficient or excessive paste<\/li>\n<li data-section-id=\"1ab4k9m\" data-start=\"1255\" data-end=\"1293\">Ensuring accurate stencil printing<\/li>\n<\/ul>\n<p data-start=\"1295\" data-end=\"1406\">Proper solder paste deposition is critical for achieving strong and reliable solder joints in <a href=\"https:\/\/txjpcba.com\/ja\/pcb%e3%82%a2%e3%82%bb%e3%83%b3%e3%83%96%e3%83%aa\/\"><strong data-start=\"1389\" data-end=\"1405\">PCB\u30a2\u30bb\u30f3\u30d6\u30ea<\/strong><\/a>.<\/p>\n<h3 data-section-id=\"gy0k4p\" data-start=\"1408\" data-end=\"1441\">SMT placement process control<\/h3>\n<p data-start=\"1443\" data-end=\"1522\">\u671f\u9593\u4e2d <strong data-start=\"1450\" data-end=\"1466\">SMT\u30a2\u30bb\u30f3\u30d6\u30ea<\/strong>, high-precision machines place components onto the PCB.<\/p>\n<p data-start=\"1524\" data-end=\"1563\">Quality control at this stage includes:<\/p>\n<ul data-start=\"1565\" data-end=\"1733\">\n<li data-section-id=\"tg339d\" data-start=\"1565\" data-end=\"1613\">Machine calibration and program verification<\/li>\n<li data-section-id=\"1cum147\" data-start=\"1614\" data-end=\"1648\">\u7b2c\u4e00\u6761\u691c\u67fb\uff08FAI\uff09<\/li>\n<li data-section-id=\"vbl323\" data-start=\"1649\" data-end=\"1695\">Real-time monitoring of placement accuracy<\/li>\n<li data-section-id=\"mvlpwg\" data-start=\"1696\" data-end=\"1733\">Feeder and component verification<\/li>\n<\/ul>\n<p data-start=\"1735\" data-end=\"1811\">These controls ensure that components are correctly placed before soldering.<\/p>\n<h3 data-section-id=\"1fofb6v\" data-start=\"1813\" data-end=\"1841\">Reflow soldering control<\/h3>\n<p data-start=\"1843\" data-end=\"1911\">The reflow process is tightly controlled to ensure proper soldering.<\/p>\n<p data-start=\"1913\" data-end=\"1933\">Key factors include:<\/p>\n<ul data-start=\"1935\" data-end=\"2073\">\n<li data-section-id=\"5hpsoe\" data-start=\"1935\" data-end=\"1971\">Temperature profile optimization<\/li>\n<li data-section-id=\"1l9b0lt\" data-start=\"1972\" data-end=\"2012\">Thermal consistency across the board<\/li>\n<li data-section-id=\"1ijzbyo\" data-start=\"2013\" data-end=\"2073\">Prevention of defects such as tombstoning or cold joints<\/li>\n<\/ul>\n<p data-start=\"2075\" data-end=\"2153\">Stable reflow conditions are essential for high-quality <strong data-start=\"2131\" data-end=\"2152\">PCB\u88fd\u9020<\/strong>.<\/p>\n<h3 data-section-id=\"1hv01vo\" data-start=\"2155\" data-end=\"2193\">\u81ea\u52d5\u5149\u5b66\u691c\u67fb (AOI)<\/h3>\n<p data-start=\"2195\" data-end=\"2250\">After reflow, AOI systems inspect the assembled boards.<\/p>\n<p data-start=\"2252\" data-end=\"2264\">AOI detects:<\/p>\n<ul data-start=\"2266\" data-end=\"2385\">\n<li data-section-id=\"1akwc5y\" data-start=\"2266\" data-end=\"2302\">Missing or misaligned components<\/li>\n<li data-section-id=\"1a6b576\" data-start=\"2303\" data-end=\"2345\">Solder bridges and insufficient solder<\/li>\n<li data-section-id=\"vkd96v\" data-start=\"2346\" data-end=\"2365\">Polarity errors<\/li>\n<li data-section-id=\"16x8cqj\" data-start=\"2366\" data-end=\"2385\">Surface defects<\/li>\n<\/ul>\n<p data-start=\"2387\" data-end=\"2480\">This is a critical step in identifying defects early in the <a href=\"https:\/\/txjpcba.com\/ja\/%e3%82%bf%e3%83%bc%e3%83%b3%e3%82%ad%e3%83%bc-pcb-%e3%82%a2%e3%82%bb%e3%83%b3%e3%83%96%e3%83%aa\/\"><strong data-start=\"2447\" data-end=\"2471\">\u30bf\u30fc\u30f3\u30ad\u30fcPCB\u30a2\u30bb\u30f3\u30d6\u30ea<\/strong><\/a> \u30d7\u30ed\u30bb\u30b9\u3060\u3002.<\/p>\n<h3 data-section-id=\"1vt0493\" data-start=\"2482\" data-end=\"2502\">X\u7dda\u691c\u67fb<\/h3>\n<p data-start=\"2504\" data-end=\"2575\">For complex components such as BGAs and QFNs, X-ray inspection is used.<\/p>\n<p data-start=\"2577\" data-end=\"2587\">It allows:<\/p>\n<ul data-start=\"2589\" data-end=\"2725\">\n<li data-section-id=\"1y2voj7\" data-start=\"2589\" data-end=\"2627\">Inspection of hidden solder joints<\/li>\n<li data-section-id=\"hky203\" data-start=\"2628\" data-end=\"2671\">Detection of voids and internal defects<\/li>\n<li data-section-id=\"xau7gb\" data-start=\"2672\" data-end=\"2725\">Verification of solder quality beneath components<\/li>\n<\/ul>\n<p data-start=\"2727\" data-end=\"2794\">This ensures reliability in advanced <strong data-start=\"2764\" data-end=\"2780\">SMT\u30a2\u30bb\u30f3\u30d6\u30ea<\/strong> \u30a2\u30d7\u30ea\u30b1\u30fc\u30b7\u30e7\u30f3\u3092\u4f7f\u7528\u3059\u308b\u3002.<\/p>\n<h3 data-section-id=\"1n1wj1y\" data-start=\"2796\" data-end=\"2824\">\u30a4\u30f3\u30b5\u30fc\u30ad\u30c3\u30c8\u30fb\u30c6\u30b9\u30c8\uff08ICT\uff09<\/h3>\n<p data-start=\"2826\" data-end=\"2887\">ICT verifies the electrical performance of the assembled PCB.<\/p>\n<p data-start=\"2889\" data-end=\"2899\">It checks:<\/p>\n<ul data-start=\"2901\" data-end=\"3005\">\n<li data-section-id=\"vcyqvz\" data-start=\"2901\" data-end=\"2939\">Component values and functionality<\/li>\n<li data-section-id=\"1l2ld9w\" data-start=\"2940\" data-end=\"2976\">Circuit continuity and isolation<\/li>\n<li data-section-id=\"1roak0m\" data-start=\"2977\" data-end=\"3005\">Shorts and open circuits<\/li>\n<\/ul>\n<p data-start=\"3007\" data-end=\"3095\">ICT is widely used in mass production <strong data-start=\"3045\" data-end=\"3061\">PCB\u30a2\u30bb\u30f3\u30d6\u30ea<\/strong> to ensure electrical correctness.<\/p>\n<h3 data-section-id=\"j4881b\" data-start=\"3097\" data-end=\"3125\">Functional testing (FCT)<\/h3>\n<p data-start=\"3127\" data-end=\"3197\">Functional testing validates that the final product works as intended.<\/p>\n<p data-start=\"3199\" data-end=\"3213\">This includes:<\/p>\n<ul data-start=\"3215\" data-end=\"3346\">\n<li data-section-id=\"58f9bo\" data-start=\"3215\" data-end=\"3255\">Simulating real operating conditions<\/li>\n<li data-section-id=\"10oz2ay\" data-start=\"3256\" data-end=\"3300\">Testing product behavior and performance<\/li>\n<li data-section-id=\"kb0lum\" data-start=\"3301\" data-end=\"3346\">Verifying firmware and system integration<\/li>\n<\/ul>\n<p data-start=\"3348\" data-end=\"3451\">FCT is especially important in <strong data-start=\"3379\" data-end=\"3403\">\u30bf\u30fc\u30f3\u30ad\u30fcPCB\u30a2\u30bb\u30f3\u30d6\u30ea<\/strong>, where complete product validation is required.<\/p>\n<h3 data-section-id=\"1k7wfn9\" data-start=\"3453\" data-end=\"3484\">Final Quality Control (FQC)<\/h3>\n<p data-start=\"3486\" data-end=\"3535\">Before shipment, a final inspection is performed.<\/p>\n<p data-start=\"3537\" data-end=\"3551\">This includes:<\/p>\n<ul data-start=\"3553\" data-end=\"3702\">\n<li data-section-id=\"lr09qo\" data-start=\"3553\" data-end=\"3593\">Visual inspection of finished boards<\/li>\n<li data-section-id=\"1pc00kq\" data-start=\"3594\" data-end=\"3636\">Verification of labeling and packaging<\/li>\n<li data-section-id=\"6m2ukh\" data-start=\"3637\" data-end=\"3675\">Review of test results and reports<\/li>\n<li data-section-id=\"s0uof9\" data-start=\"3676\" data-end=\"3702\">Random sampling checks<\/li>\n<\/ul>\n<p data-start=\"3704\" data-end=\"3765\">Only products that pass all checks are approved for delivery.<\/p>\n<h3 data-section-id=\"1n2ppbw\" data-start=\"3767\" data-end=\"3801\">Traceability and documentation<\/h3>\n<p data-start=\"3803\" data-end=\"3871\">A complete traceability system is maintained throughout the process.<\/p>\n<p data-start=\"3873\" data-end=\"3887\">This includes:<\/p>\n<ul data-start=\"3889\" data-end=\"3999\">\n<li data-section-id=\"r4009g\" data-start=\"3889\" data-end=\"3917\">Component batch tracking<\/li>\n<li data-section-id=\"10z79dh\" data-start=\"3918\" data-end=\"3940\">Production records<\/li>\n<li data-section-id=\"7l77sr\" data-start=\"3941\" data-end=\"3969\">Inspection and test data<\/li>\n<li data-section-id=\"9hp981\" data-start=\"3970\" data-end=\"3999\">Operator and machine logs<\/li>\n<\/ul>\n<p data-start=\"4001\" data-end=\"4118\">Traceability ensures that any issue can be quickly identified and resolved within the <strong data-start=\"4087\" data-end=\"4108\">PCB\u88fd\u9020<\/strong> workflow.<\/p>\n<h3 data-section-id=\"32cyww\" data-start=\"4120\" data-end=\"4160\">Continuous improvement and standards<\/h3>\n<p data-start=\"4162\" data-end=\"4211\">Quality control is continuously improved through:<\/p>\n<ul data-start=\"4213\" data-end=\"4357\">\n<li data-section-id=\"1475igc\" data-start=\"4213\" data-end=\"4242\">Root cause analysis (RCA)<\/li>\n<li data-section-id=\"1ah0a98\" data-start=\"4243\" data-end=\"4287\">Corrective and preventive actions (CAPA)<\/li>\n<li data-section-id=\"am792z\" data-start=\"4288\" data-end=\"4329\">Compliance with IPC and ISO standards<\/li>\n<li data-section-id=\"1ophjm3\" data-start=\"4330\" data-end=\"4357\">Regular internal audits<\/li>\n<\/ul>\n<p data-start=\"4359\" data-end=\"4451\">These practices ensure long-term quality stability in <strong data-start=\"4413\" data-end=\"4429\">SMT\u30a2\u30bb\u30f3\u30d6\u30ea<\/strong> \u305d\u3057\u3066 <strong data-start=\"4434\" data-end=\"4450\">PCB\u30a2\u30bb\u30f3\u30d6\u30ea<\/strong>.<\/p>\n<h3 data-section-id=\"1079bb9\" data-start=\"4453\" data-end=\"4467\">\u7d50\u8ad6<\/h3>\n<p data-start=\"4469\" data-end=\"4669\">The quality control process in <strong data-start=\"4500\" data-end=\"4516\">PCB\u30a2\u30bb\u30f3\u30d6\u30ea<\/strong>, <strong data-start=\"4518\" data-end=\"4534\">SMT\u30a2\u30bb\u30f3\u30d6\u30ea<\/strong>, \u305d\u3057\u3066 <strong data-start=\"4540\" data-end=\"4564\">\u30bf\u30fc\u30f3\u30ad\u30fcPCB\u30a2\u30bb\u30f3\u30d6\u30ea<\/strong> is a comprehensive system that spans every stage of production\u2014from incoming materials to final testing.<\/p>\n<p data-start=\"4671\" data-end=\"4882\">By implementing strict inspections, advanced testing technologies, and full traceability, a professional <strong data-start=\"4776\" data-end=\"4797\">PCB\u88fd\u9020<\/strong> partner ensures high reliability, consistent performance, and customer satisfaction.<\/p>\n<p align=\"center\"><a href=\"\/ja\/%e3%83%97%e3%83%aa%e3%83%b3%e3%83%88%e5%9f%ba%e6%9d%bf%e3%82%a2%e3%82%bb%e3%83%b3%e3%83%96%e3%83%aa%e3%81%ae%e8%a6%8b%e7%a9%8d%e3%82%82%e3%82%8a%e3%82%92%e5%8f%96%e3%82%8b\/\"><button style=\"background: black; color: white; padding: 8px 20px; border: none; cursor: pointer;\">PCB\u30a2\u30bb\u30f3\u30d6\u30ea\u306e\u304a\u898b\u7a4d\u3082\u308a<\/button><\/a><\/p>\n<p style=\"text-align: center;\">\u6b21\u306e\u30a8\u30ec\u30af\u30c8\u30ed\u30cb\u30af\u30b9\u30fb\u30d7\u30ed\u30b8\u30a7\u30af\u30c8\u3092\u8a08\u753b\u4e2d\u3067\u3059\u304b\uff1fPCB\u30a2\u30bb\u30f3\u30d6\u30ea\u306e\u898b\u7a4d\u3082\u308a\u304b\u3089\u59cb\u3081\u307e\u3057\u3087\u3046\u3002.<br \/>\nSMT\u3001DIP\u3001\u30d5\u30eb\u30bf\u30fc\u30f3\u30ad\u30fc\u30bd\u30ea\u30e5\u30fc\u30b7\u30e7\u30f3\u3092\u542b\u3080\u30d7\u30ed\u30d5\u30a7\u30c3\u30b7\u30e7\u30ca\u30eb\u306aPCB\u30a2\u30bb\u30f3\u30d6\u30ea\u30b5\u30fc\u30d3\u30b9\u3092\u63d0\u4f9b\u3057\u307e\u3059\u3002.<\/p>\n<p style=\"text-align: center;\">\u5229\u7528\u3067\u304d\u308b NDA \u2714 24 \u6642\u9593\u4ee5\u5185\u306e\u901f\u3044\u5f15\u7528\u8a9e\u53e5 \u2714 ISO \u306b\u3088\u3063\u3066\u8a3c\u660e\u3055\u308c\u308b\u5de5\u5834 \u2714 \u30ef\u30f3\u30b9\u30c8\u30c3\u30d7 PCB \u53ca\u3073 PCBA \u30b5\u30fc\u30d3\u30b9<\/p>","protected":false},"excerpt":{"rendered":"<p>Quality control process A robust quality control process is essential in delivering reliable PCB Assembly, SMT Assembly, and Turnkey PCB [&hellip;]<\/p>","protected":false},"author":1,"featured_media":6571,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"site-sidebar-layout":"default","site-content-layout":"","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","ast-disable-related-posts":"","theme-transparent-header-meta":"default","adv-header-id-meta":"","stick-header-meta":"","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"set","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center 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